Composites Fabrication

After many years of successfully designing, developing, and producing advanced unmanned aircraft of all sizes and with various degrees of complexity, DZYNE can offer our manufacturing capabilities to external customers in our new state-of-the-art facility in Orange County, California.

Our AS-9100D QMS structure addresses operational risk and variations, yielding consistent and conforming products. Our ERP system maintains full traceability and records throughout the entire manufacturing process.

You can rely on DZYNE.


  • Early Lifecycle R&D to Production
  • Vehicle Assembly, Integration, and Test
  • Rapid and Low-Cost Development
  • Prototype and Test Strategy
  • FEA, CFD & CAE Engineering
  • Material Property Evaluation
  • Non-Destructive Testing
  • Innovative Development
  • Design for Manufacturing
  • Manufacturing Planning
  • Cost-Reduction Solutions


  • Composite assembly and structural bonding
  • Wet Layup
  • Oven Cure
  • Press Cure
  • Prepreg
  • Vacuum forming, Large format
  • Compression molding
  • Net molded
  • Prepreg, Vacuum Bagging
  • VARTM and Light RTM
  • Out-of-Autoclave Processing
  • CNC and hand-trimmed composite parts
  • Prototype and production tooling
  • Tooling with highly Integrated Features
  • TPS, thermal protection, corking, and other ablative substrates
  • Honeycomb sandwich structures


  • Hydraulic Press, 24”x72” heated platens
  • CNC Router 48”x96”
  • Hass vf2 CNC mill
  • Clicker press, atom 25 ton.
  • Greives walk-in oven 96”x 76”x52”
  • Greives Oven 11’x5’x 6’
  • Belovac, Vacuum former 102”x 52”
  • 3D printers


  • 40,000 sq ft manufacturing facility
  • Clean room, 60’x60’ climate-controlled with dedicated structural bonding and assembly room
  • Dust Collection System for Composite Finishing, 27,000 cfm, 24′ x 8′ x 90″
  • Large assembly area